Categories
Motion Control

Category Motion Control

Unlocking the Power of Precision in Motion Control

In the dynamic world of industrial automation and smart manufacturing, motion control plays a pivotal role in enhancing efficiency and productivity. Here, you'll find a treasure trove of insights covering the latest technologies, trends, and innovations in motion control systems. From understanding the fundamentals to exploring advanced applications in IoT, our blog is designed to keep you informed and inspired. Join us as we delve into the intricacies of automation solutions that drive modern manufacturing. Stay awhile, explore our articles, and empower your journey towards smarter operations and seamless integration.

Diagram shows AC to DC conversion, DC filter, and DC to AC converter. The bus voltage is regulated before being converted to PWM output for a motor.

VFD DC Bus Voltage - Master Stability & Prevent Trips

Master VFD DC bus voltage to prevent trips & optimize performance. Learn normal values, troubleshooting, and stabilization methods. Find out how!

Terrill Hammes

• 20 June 2026

Circuit diagram shows a Stepper 5 Click board connected to a Raspberry Pi and a SF2421-10B41 stepper motor, powered by a 24V supply. The setup is designed to control the stepper motor, preventing it from vibrating.

Stepper Motor Vibrating? Fix It Now - Expert Guide

Stop stepper motor vibrating! Discover common causes, electrical & mechanical fixes, and how to quiet your motion system. Read more!

Terrill Hammes

• 17 June 2026

Close-up of electrical components, including overload relays and an electric motor, illustrating how overload relays protect electric motors.

Overload Relays - Avoid Costly Motor Failures. Learn How.

Protect your motor! Learn how to choose, set, and troubleshoot overload relays for optimal protection and to avoid costly downtime.

Adriel Schimmel

• 14 June 2026

A VFD motor overload fault can cause overheating. This image shows a VFD unit and text explaining why your VFD is overheating and how to fix it.

VFD Motor Overload Faults - Stop Guessing, Start Fixing

Troubleshoot VFD motor overload faults effectively. Discover 7 steps to diagnose, fix common causes, and prevent future trips.

Terrill Hammes

• 4 June 2026

Exploded view of gear drive components, showing a splined shaft, gears, bearings, and a ring gear. Essential parts for any gear head motors.

Geared Drives - Optimize Motion Control & Avoid Common Errors

Unlock optimal geared drive performance! Learn how to choose the right ratio, gearhead, and minimize backlash for precise motion control.

Mortimer Dietrich

• 3 June 2026

A speed torque curve graph showing torque and current versus speed. Starting torque is 150%, pull-up torque 125%, and breakdown torque 200-250%.

Torque Speed Curve - Master Motor Sizing & Avoid Mistakes

Unlock motor performance! Learn to read any torque speed curve, understand motor families, and size correctly. Avoid common mistakes.

Mortimer Dietrich

• 1 June 2026

Technician performing VFD troubleshooting on a complex electrical panel, with a "TRIP OC FAULT" displayed.

VFD Troubleshooting - Stop Repeat Trips & Fix Drive Faults

Master VFD troubleshooting! Learn to diagnose common faults, separate drive failures from machine problems, and fix repeat trips. Discover how.

Terrill Hammes

• 25 May 2026

Close-up of an electric motor's stator, showcasing its copper windings and metal core. This is what is a stator: the stationary part of an electric motor.

What is a Stator? The Unsung Hero of Motion Control

Discover what a stator is, its crucial role in motors & generators, and how its design impacts efficiency and motion control. Learn more!

Adriel Schimmel

• 21 May 2026

Graph shows that a VFD does not change voltage (460Vac constant) but varies torque and power with frequency.

Does a VFD Change Voltage? The Full Story of Motor Control

Does a VFD change voltage? Uncover how Variable Frequency Drives reshape power, control motors, and avoid common mistakes. Read our guide!

Adriel Schimmel

• 18 May 2026

Diagrams show different NEMA motor enclosures, including a totally enclosed fan-cooled (TEFC) motor, a totally enclosed non-ventilated (TENV) motor, and an open drip-proof (ODP) motor.

Sealed Motor Enclosures - Protecting Uptime in Motion Control

Maximize motor uptime! Learn how sealed motor enclosures impact performance, cooling, and reliability in motion control systems. Get the right fit.

Mortimer Dietrich

• 12 May 2026

Diagram shows when is a motor starter required, illustrating a basic circuit for a 3-phase motor with incoming voltage, contactor, and overload protection.

Motor Starter Guide - When Do You Really Need One?

When is a motor starter required? Discover what motor starters do, compare DOL, soft starters, and VFDs, and choose the right one.

Adriel Schimmel

• 12 May 2026

A silver and black gearhead motor with a shaft, ready for action.

Gearhead Motors - Choosing the Right Gearbox for Motion Control

Optimize gearhead motors for motion control! Discover how to choose the right gearbox, manage torque, backlash & heat. Read our UK guide now!

Adriel Schimmel

• 10 May 2026

Several ball bearings are shown, some coated in orange grease and others in blue grease. These are essential components for smooth operation of bearings in a motor.

Motor Bearings - Choose Right for Efficiency & Longevity

Unlock motor efficiency & prevent failures! Discover how to choose the right motor bearings for speed, load, and inverter-fed systems. Learn more!

Mortimer Dietrich

• 4 May 2026

Diagram showing 480v motor wiring, from mains supply through AC/DC conversion, DC/AC conversion, and cable interface to the motor and drive train.

480V Motor Wiring - Avoid Common UK Site Mistakes

Wire 480V motors safely in the UK. Learn to match nameplate, supply, and starter for reliable operation. Get expert tips now!

Mortimer Dietrich

• 4 May 2026

Diagram shows 3 phase motor connections using main, star, and delta contactors.

3 Phase Motor Wiring - Star vs. Delta Explained

Master 3 phase motor connections! Learn star vs. delta wiring, nameplate logic, and common errors to ensure safe, efficient operation.

Adriel Schimmel

• 30 April 2026

Inside an open electrical cabinet, a VFD drive cooling system with multiple fans is visible, alongside transformers and other components.

VFD Cooling Guide - Avoid Overheating & Costly Failures

Optimize VFD cooling! Learn how to choose methods, size airflow, and avoid common failures. Get your guide now!

Terrill Hammes

• 30 April 2026

Causes of losing steps in a high speed stepper motor: torque reduction, low voltage, improper acceleration, and high inertia.

High-Speed Stepper Motors - Maximize Performance & Avoid Stalls

Unlock high-speed stepper motor performance! Learn how to choose the right motor, driver, and supply for optimal speed and torque.

Adriel Schimmel

• 22 April 2026

Close-up of IEC motor starters, showing the wiring and contactors. These are the most common components used in motor starter circuits.

IEC Motor Starters - What's Inside & How to Choose

Master IEC motor starters! Learn components, protection, and UK panel choices. Optimize your systems now.

Mortimer Dietrich

• 17 April 2026

A person reviews a document next to a green VFD and a black motor. The sign "SELECT & SIZE" is visible, hinting at the importance of VFD carrier frequency.

VFD Carrier Frequency - Quiet Motor, Cool Drive?

Optimize VFD carrier frequency for silent motors & cool drives. Balance noise, heat, and performance. Get practical tips for motion control.

Terrill Hammes

• 16 April 2026

Cutaway view of an electric motor, showing the stator, rotor, bearings, cooling fan, and end brackets.

Electric Motor Stator: The Unsung Hero of Motion Control

Uncover the critical role of the electric motor stator in motion control. Learn how it impacts precision, efficiency & reliability. Discover more!

Adriel Schimmel

• 13 April 2026

Diagrams illustrating how to wire a motor starter, showing AC contactors, motor starters with overload relays, and control circuits.

Motor Starter Wiring - Avoid Trips & Chatter. Learn How!

Master motor starter wiring! Learn power/control circuits, avoid common mistakes, and ensure safe installation. Get expert tips now!

Mortimer Dietrich

• 8 April 2026

FCC Fin Corrosion Control unit with wiring and hardware. Special enclosures are required to protect motor controllers from corrosion.

Protect Motor Controllers - Stop Corrosion Failures Now

Protect motor controllers from corrosion. Learn how to choose special enclosures, materials, and seals to prevent failures. Discover 5 common mistakes.

Mortimer Dietrich

• 7 April 2026

Permanent magnet motor rotor uses magnets for field, while induction motor rotor has induced current. Rotor vs motor comparison.

Rotor vs. Motor: The Crucial Motion Control Distinction

Rotor vs. motor: Understand the key differences for motion control. Optimize selection, sizing, and troubleshooting. Discover why it matters!

Terrill Hammes

• 6 April 2026

Diagrams showing correct and incorrect wiring for a motor starter coil symbol, illustrating issues like wrong voltage, reversed polarity, and arcing.

Motor Starter Coil Symbol Explained - Master A1/A2 & IEC Diagrams

Master the motor starter coil symbol! Learn A1/A2, IEC diagrams, and troubleshoot common faults. Read our guide to boost your skills.

Mortimer Dietrich

• 1 April 2026

VFD vs. Soft Starter: A comparison of motor starting methods. VFD offers precise control & energy savings, while soft starters provide smooth starts at a lower cost.

Soft Starter vs VFD - Which Motor Control Do You Need?

Soft starter vs VFD: Unsure which motor control to choose? Discover key differences, benefits, and applications to optimize your industrial process.

Terrill Hammes

• 1 April 2026

Diagram shows how a reactor improves power factor by aligning voltage and current waveforms.

VFD Output Reactors - When to Use Them (or Not)

Optimize your motion control! Learn when output load reactors, dV/dt, or sine-wave filters are best for VFDs. Get sizing & installation tips.

Mortimer Dietrich

• 30 March 2026

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